Automatic Fresh Orange Concentrated Juice Processing Equipment
Contact us
Contact person: Vickie Sun
MOB (whatsapp / wechat): 0086 13584426100
Email: sunpiu2012@gmail.com
Skype: vickiesunqiu
Description
This equipment is characterized by annular type structure of heat exchanger, high efficiency, energy- -saving and easy operation. It is widely used for the sterilization of liquid materials like fresh milk, sauce, beverages, liquors and also used for the sterilization of soybean milk and liquid medicine. If mated with homogenizer, this equipment can also be used at materials with high viscosity like beet condensed milk and etc.
Production handling capacity:1 ~ 4 t/h;
Sterilization temperature:115~ 145℃;
Holding time:4 -6s;
Control modes: Manual, automatic;
Major configurations:Designated pump for materials, balance barrel, heater, double cover coil heat exchanger. Temperature-controlling and recording instrument (optional), electrical control system (optional) and etc.
Parameter
| Name | Unit | UHT-1 | UHT-2 | UHT-4 |
| Production capacity | th | 0.7-1 | 1.5-2 | 3.5-4 |
| Outlet temperature of materials | ℃ | <65 | <65 | <65 |
| Sterilization | ℃ | 115-145 | 115-145 | 115-145 |
| Hoiding time | S | 4-6 | 4-6 | 4-6 |
| Inlet temperature of steam | MPa | ≈0.8 | ≈0.8 | ≈0.8 |
| Steam consumption | kg | 0.15 | 0.15 | 0.15 |
| Power | kw | 2.2 | 3 | 4 (6) |
| External dimensions (length×width×height) | mm | 1314×925×1650 | 1500×1050×1800 | 1750×1350×2000 |
Production line
Complete fruit juice processing machinery procedure
1. Water treatment system
Raw water -> raw water tank -> raw water high pressure pump->multi- medium filter (Quartz sand filter) -> active carbon filter-> sodium ion exchanger-> water pump-> precision filter -> RO device ->ozone device ->pure water tank
Remark: Supply water for juice blending tank and washing-filling-capping units
2. Juice preparation making treatment system
Sugar melting tank -> sugar filter -> Juice blending tank ->juice homogenizer ->vacuum De-aerater -> storage tank->UHT ultrahigh temperature instant Sterilizer-> heating and cooling tank
3. Filling and packing line
Bottle mould blowing machine -> bottle unscrambler-> air conveyor -> auto washing-bottling -capping units ( monobloc 3-in-1 machine) -> inverted bottle sterilizer->bottle cooling machine ->jet printer-> auto hot shrink labeling machine -> hot shrink label tunnel-> bottles plastic shrink packing machine bottle dryer->jet printer-> auto hot shrink labeling machine -> hot shrink label tunnel->auto film shrink wrapping packager-> stacker by worker
| Plate UHT sterilizer
It is mainly used for heating and sterilizing sensitive liquids such as fruit juice, tea and alcohol etc...The sterilization temperature is 85-135ºC, the capacity is 1-15T. The control components are all internationally famous brands.
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| Pipe UHT sterilizer
It is mainly used for high viscosity, large flesh and acidic drinks, such as fresh juice, jam and coffee etc...., The sterilization temperature is 80-137ºC, the capacity is 1-15T, The control components are all internationally famous brands.
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| High pressure homogenizer
T means under the triple action of extrusion, strong impact and pressure-loss expansion, make the liquid is more uniformly mixed with each other, so that the liquid taste is more soft, the capacity is 1-10T.
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| Vacuum degasser:
It is mainly composed of degassing chamber, condenser, vacuum pump etc. It is widely used in fresh juice, tea and milk drinks etc. It can remove air (oxygen) from liquid, inhibit browning and oxidation of substances, prevent quality degradation, remove particulate gas, prevent foaming from affecting sterilization, reduce corrosion to the inner wall of container, and play an anti-corrosion role.
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| UHT instantaneous sterilizer:
It is suitable for instantaneous sterilization of liquid materials, such as fruit juice, fresh milk, soy milk and alcohol drink etc. It has such features as high efficiency, energy saving, simple operation and good sterilization effect etc.
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| CIP(Clean-in-place) System
It is mainly used for cleaning equipment and pipes such as beverage, juice, beer and dairy products etc.
CIP uses centrifugal pump to convoy cleaning liquid into the material pipeline and equipment for full closed cycle cleaning, reducing labor depth and ensuring the quality of beverages.
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CIP Technical parameter
| Operation temperature | 60-138ºC |
| Cleaning time | 12min/time |
| Sequence of cleaning liquids | Clear water---alkali liquid---acid liquid---clear water |
| Material name | 2% Nitric acid liquid, 2% caustic alkali liquid, 2% clear water |
| Outline dimensions | 3240*1740*1950mm |
| Steam pressure | 0.3-0.7MPa |
| Motor power | 2.2kw |
| Centrifugal pump flow | 10m3/h |
| Centrifugal pump lift | 40m |
| Equipment weight | 1050kg |
More photos for ref
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